TURBAIR® vacuum blowers

Pulp & Paper, Tissue

– Suction fl ow rates up to

 200,000 m3/h

– Vacuum

Process-gas screw

Gas Export, -Gathering, -Treatment,

-Processing, Flash Gas

Coke Oven Gas, Blast Furnace,

Direct Reduction, Soda Ash

Fuel Gas

Hydrogen Production, Hydrogen

Cracking, Hydrogen Mixtures, Styrene

Monomer, Butadiene, Linear Alkyl

Benzene (LAB), High Density Poly

Ethylene (HDPE), Propylene, Vapor

Recompression, Flare Gas

– Suction fl ow rates up to

 100,000 m3/h

– Max. discharge pressure: 50 bar

Fuel Gas

Expanders

Liquefi ed Natural Gas

Blast Furnace Top Gas Recovery

Turbine

CCS, Power Recovery

Fluid Catalytic Cracking, Terephthalic

Acid, Nitric Acid

– Single- and multi-stage design

– Power output up to 30 MW

– Inlet temperature up to 760 °C

– Inlet pressure up to 25 bar

– Axial- and radial fl ow design

Gas turbines

Gas Lift, -Injection, -Export,

-Gathering, -Treatment, -Processing,

Liquefi ed Natural Gas

Simple Cycle Power Generation,

CHP, Auxiliary, Black Start, Combined

Cycle, Offshore, Peaking, Air Storage

(CAES), Others

– Mechanical and generator drive

– Power output 6-13 MW

– Variety of gaseous and liquid fuels

– Low emissions

– High CHP-effi ciency

Gas Transport, Gas Storage

General Electric LM6000 update

The General Electric LM6000 is a twin-shaft gas turbine based on the CF6-80C2 aircraft engine (also manufactured by General Electric). This turbojet engine was first put into service in 1985 and is still widely used today in wide-body airliners. GE used successful operating experience of more than 30 million flight hours with 99.88% reliability to create the LM6000.Both engines have a similar design. The low-pressure turbine, high-pressure compressor, high-pressure turbine and combustion chamber are virtually identical. Proven elements manufactured in high volume contribute to the low initial cost and high operating efficiency of the GE LM6000.

The additions and modifications were designed to make the unit more suitable for ship propulsion, power generation and offshore power generation applications. Differences between the engine and turbine include an enlarged turbine section to convert thrust to power at the shaft, supports and struts for mounting on steel or concrete decks, and modernized controls for power generation. Taking advantage of the CF6-80C2 engine’s 3,600 rpm speed, the LM6000PC applies the load directly to the low-pressure turbine shaft. The LM6000PG operates at 3900 rpm, but the big plus is the additional power for the same unit size. Both models utilize inexpensive, field-proven parts.

The turbine is a unique two-speed low and high pressure system. The purpose of the plant is energy production (electricity, heat and power).

The electrical efficiency is 41% (simple cycle). Specific fuel consumption is about 200 g/kWh. The weight of GE LM6000 is approximately 8 tons, which is almost half the weight of other large turbines based on aircraft engines. The LM6000 turbines are available in 50 Hz or 60 Hz versions. Installation dimensions (PC/PG): length 4.91 m, width 2.159 m. Available in models: LM6000PC, LM6000PG; LM6000PF.

Applications

More than 1,100 General Electric LM6000 units have already been delivered or are in operation in the industrial sector, as a drive for electrical generators for power generation and as a mechanical drive for liquefied natural gas (LNG) compressor units. Examples of GE LM6000 turbine applications include: warships; floating oil production, storage and offloading systems; LNG tankers; hospitals; airports; pulp and paper, cement, and mining plants.

Environmental aspect

The GE LM6000 is the first aircraft engine-based gas turbine to expand fuel choices beyond traditional fossil fuels and now has a proven ability to operate on one of the cleanest forms of biofuel, ethanol from Brazilian sugarcane.

The ethanol initiative stems from GE Energy and Petrobras’ shared interest in demonstrating the capabilities and benefits of this biofuel. While running on ethanol from Brazilian sugarcane instead of No. 2 diesel, the LM6000-PC can generate equivalent power while reducing NOx, C02, S02 emissions and reducing water used to dilute emissions. Environmental benefits over 4,000 hours of operation include:

1. Reduction of carbon dioxide (C02) emissions by approximately 6% or 6,500 metric tons. This is equivalent to the annual C02 emissions of over 1,800 cars on Brazilian road.
2. Reducing water consumption (used as a diluent in the combustion process) by approximately 20 million liters. This is equivalent to the amount of water used by 72,000 people in São Paulo in a day.
3. Reduction of sulfur dioxide (S02) emissions by approximately 73 tons.
4. Reduction of nitrous oxide (N02) emissions by 3% or 3.3 tons.

Isotherm

Nitric Acid, Ammonia

Air Separation, Blast Furnace, Oxygen

CCS, CAES

– Flow rates up to 760,000 m3/h

– Max. discharge pressure: 21 bar

DWE® TURBAIR reactors & apparatus

Salt and water operated tubular

reactors for synthesis of e.g. Maleic

and Phthalic Anhydride, Acrylic Acid,

Methanol, Ethylene Oxide; XTLReactors; Pilot reactors, Pilot plants,

Revamps; RFCC/FCC units, -Turnaround services (EPC), Reformer

furnaces; Hydrocracker/-treater;

High Pressure Apparatus; Physical

Plant Engineering; Nuclea

– Customized reactors & apparatuses of up to 1,500 tons, 80 m length and a diameter of 10 m

Gear type

CO2-Injection, CCS

Air Separation (incl. Gas-to-Liquids,

Coal-to-Liquids), Blast Furnace, Paper

IGCC, Fuel Gas, CCS, CAES

Methanol, Chlorine, Hydrogen Processing, Propane Dehydrogenation,

Ammonia, Urea, Nitric Acid, Gas-toLiquids, Coal-to-Liquids, CO2,

Terephthalic Acid, Refrigeration,

Vapor, Others

– Suction fl ow rates up to

 690,000 m3/h

– Max. discharge pressure: 250 bar

Gas Transport, Liquefi ed Natural Gas

Driver generator THM1304

The THM 1304 family of high-power gas turbines offers a long service life with high reliability and availability. The modular design allows for easy installation and maintenance to realize an optimized cost-benefit ratio throughout the life cycle. The requirements of onshore and offshore power generation applications are fully met.

Benefits at a glance

• Modular design for easy and fast installation
• High reliability and availability
• Low emissions
• Fuel flexibility

Steam turbines

Gas Transport

Air Separation, Blast Furnace Blowers,

Others

Industrial Power Generation incl.

Waste-to-Energy, Biomass,

Concentrated Solar Power, Pulp &

Paper, Combined Cycle, Waste Heat

Recovery Systems (WHRS),

Air Storage (CAES), Others

Gas-to-Liquids, Coal-to-Liquids,

Hydrogen Processing, Hydrogen

Production, Hydrogen Recovery,

Hydrogen Cracking, Desulfurization,

Fluid Catalytic Cracking, Propane

Dehydrogenation, Methanol, Olefi ns,

Terephthalic Acid, Chlorine, Ammonia,

Urea, Nitric Acid, Ethylene, Others

– Generator and mechanical drive

– Live steam up to 140 bar and

 540 °C

– Power output up to 180 MW

Radial (vertical/horizontal split)

Gas Lift, -Injection, -Export,-Gathering, -Treatment, -Processing,CO2-Injection, LPG, NGL, Flash Gas

Gas Transport, Gas Storage, Fuel Gas,Liquefi ed Natural Gas Boil Off, TankVapour

Hydrogen Production, HydrogenRecovery, Hydrogen Cracking,Desulfurization, Olefi n Recovery,Fluid Catalytic Cracking, PropaneDehydrogenation, Methanol, Ethylene,Chlorine, Gas-to-Liquids, Coal-toLiquids, Ammonia, Urea, Nitric Acid

Air Separation (incl. Gas-to-Liquids,Coal-to-Liquids), Paper

Integrated Gasifi cation CombinedCycle (IGCC), CCS, CAES

Horizontal split design

– Suction fl ow rates up to 710,000 m3/h– Max. discharge pressure: 80 bar

Barrel-type design

– Suction fl ow rates up to 330,000 m3/h– Min. suction fl ow rates: 100 m3/h– Max. discharge pressure: 1,000 bar

Mechanical driver THM1304

The THM 1304 family of high-power gas turbines offers a long service life, high reliability and availability. The modular design allows for easy installation and maintenance, resulting in an optimal cost-benefit ratio throughout the entire life cycle. The requirements for the use of mechanical drives on land and at sea are fully met.

Benefits at a glance

– Modular design for easy and fast

 installation

– High reliability and availability

– Low emissions

– Fuel flexibility

MGT6000 Single Shaft

Decades of experience in industrial gas turbines and deep application knowledge have led to the evolution of the small industrial gas turbines – the MGT family. The single-shaft MGT6000 is designed exclusively for power generation applications – high efficiency combined with a compact design.

Advantages at a glance

– Modular design for easy and quick installation

– High efficiency

– Low emissions

– Low operating costs

– Low life cycle costs

MGT6000 Twin Shaft

Decades of experience in industrial gas turbines and deep application knowledge have led to the evolution of small industrial gas turbines - the MGT family.

The MGT6000 twin-shaft gas turbine

is designed for mechanical drive applications and is suitable for all

customer requirements within a modular

integrated design.

Designing the Future – Since 1758

The General Electric Frame 5 is considered an icon among high-performance gas turbines. It has certainly stood the test of time.

Since 1957, more than 3,000 Frame 5 units have been built and delivered in single-shaft (MS5001) and twin-shaft (MS5002) configurations for power generation (50 and 60 Hz) and mechanical drive applications. The turbines in this series operate in simple and combined cycles. They are installed both onshore and offshore (rigs, barges) and can be equipped with a single- or dual-fuel combustion system.

General information about GE Frame 5 turbines

The General Electric Frame 5 is considered an icon among high-performance gas turbines. It has certainly stood the test of time.

Since 1957, more than 3,000 Frame 5 units have been built and delivered in single-shaft (MS5001) and twin-shaft (MS5002) configurations for power generation (50 and 60 Hz) and mechanical drive applications. The turbines in this series operate in simple and combined cycles. They are installed both onshore and offshore (rigs, barges) and can be equipped with a single- or dual-fuel combustion system.

General information about the GE LM2500 turbine

The General Electric LM2500 is an efficient, two-shaft, simple cycle gas turbine. It is based on the GE TF39 and CF6-6 aircraft engines.

The LM2500 is the most mature, high-efficiency gas turbine in the 22 to 33 MW power class. Currently, approximately 2,100 units have been delivered and operating in various locations worldwide. The LM2500 turbines have accumulated more than 75 million operating hours. The LM2500 has been one of the best-selling gas turbines for over 40 years and maintains a reputation as the most reliable industrial gas turbine generator in its class. The LM2500 turbine family continues to evolve to provide increased value to customers. Easy to install and maintain, the GE LM2500 gas turbine delivers high thermal efficiency and low fuel and air consumption.

SOLAR MARS 90

SOLAR MARS 90– energy-efficient, innovative, industrial two-shaft gas turbine unit. Natural gas is used as the main fuel.

Main characteristics of the gas turbine:

• 15-stage axialcompressor, compression ratio πK= 16.3;
• low-emissioncombustion chamberSoLoNOx, which includes 14burners. NOx emission no more than 25 ppm;
• two-stage high-pressure turbine;
• two-stage low-pressure turbine.

SOLAR MARS 90GTUs are installed in a casing to reduce noise levels.

Technical specifications:

• Fuel type - natural gas;
• Electric power - 9.45 MW;
• Voltage up to 13.8 kV, current frequency - 50 Hz;
• Overall dimensions (LxWxH): 14.5 m; 2.8 m; 3.63 m;
• Weight – 67.6 t.

GTUSOLAR MARS 90 is equipped with a low-emission combustion chamber (CC) SoLoNOx. Burner device – combined, with the ability to operate on different types of fuel. Natural gas is used as the main fuel, and kerosene, diesel, and liquefied gas are used as backup fuel.

The unit is equipped with a three-phase NEMA class F generator.

The SOLAR MARS 90 power module includes a comprehensive air supply system, exhaust system, fire safety and alarm systems. In addition, the power module is equipped with various additional equipment and service platforms.

The SOLAR MARS 90 gas turbine units are designed and manufactured to the highest quality standards and ensure maximum reliability under any load conditions.

General Electric PGT25 Gas Turbine

The General Electric PGT25 Gas Turbine utilizes the best technology to meet the needs of a gas turbine in the 23 MW range with high efficiency, reliability and availability, as well as low negative environmental impact. The PGT25 can operate on a wide range of both liquid and gas fuels. The PGT25 assembly makes extensive use of standard, factory-tested components, which allows for significant time savings on site.

Ease of maintenance is one of the key features - the gas generator and low-pressure turbine (cartridge) can be easily and quickly removed and replaced to minimize downtime. The General Electric PGT25 gas turbine is a simple cycle gas turbine consisting of an LM2500 gas generator combined with an industrial power turbine. The LM2500 has accumulated several million operating hours in both aircraft propulsion and industrial applications (marine and onshore gas transportation) as a mechanical drive and generator drive. The LM2500 has a 16-stage axial flow compressor capable of achieving a pressure ratio of 18:1.

Adjustable inlet guide vanes and adjustable stator vanes on the first six compressor stages ensure efficient operation across the entire power range. The power turbine components were developed based on extensive experience with General Electric industrial gas turbines and axial/centrifugal compressors. The aerodynamically profiled blades of the power turbine ensure high efficiency across the entire power range. The medium-duty, highly efficient, two-stage power turbine operates at a speed of 6,500 rpm.

CEM GmbH supplies spare parts and provides maintenance and repair services for GE PGT25 turbines.

Components for PGT 25

FILTER DS-G4-600 FILTRAIRDROP SAFE FILTERS DS-G4-600ISM840027535FINE FILTER GFMFH.E. FILTER — F9MH (GE ENERGY)ISM840027534

General information about the Siemens SGT-100 turbine

SGT-100 is a Siemens industrial gas turbine with a capacity of 5.05 to 5.7 MW. Another name for this turbine, previously used, is Typhoon. The SGT-100 has a simple, reliable and compact design. It is available in single-shaft and twin-shaft versions.

Basic information about the Siemens SGT-200 turbine

Basic information about the Siemens SGT-200 turbine

The SGT-200 (formerly Tornado) is a Siemens industrial gas turbine with a capacity of 6.8/7.7 MW, on various types of fuel. The turbine is characterized by excellent reliability and an excellent weight-to-power ratio.

The SGT-200 turbine is a unique combination of proven reliability with new technologies. In December 1983, the manufacturer Ruston (now part of Siemens) was awarded the prestigious British MacRobert Award for the most promising innovations for the Tornado turbine.

The SGT-200 has fully justified the high confidence placed in it with millions of hours of effective operation. To date, more than 430 SGT-200 turbines have been sold. The total operating time of the delivered turbines is about 30 million equivalent hours.

Solar Titan 130

Solar Titan 130 is a modular gas turbine unit.

Titan 130 is available in two versions:

• Generator unit (single-shaft turbine) - used to generate electricity at natural gas production and processing facilities, offshore platforms and floating bases;
• Mechanical drive unit (twin-shaft turbine) - designed to drive centrifugal and piston compressors, as well as pumps for pumping oil and other liquid materials.

Natural gas is used as the main fuel. Low-calorie gas and diesel fuel can be used as alternative fuels. If necessary, the unit is equipped with a dual-fuel system.

Technical characteristics of the Titan 130 turbogenerator unit

• Rated electric power - 15 MW;
• Electrical efficiency - 33.3%;
• Specific fuel heat consumption - 10 230 kJ/kW h;
• Exhaust consumption - 179 250 kg/h;
• Generator voltage - 11…13.8 kV;
• Exhaust gas temperature - 495 ˚С;
• Overall dimensions (LxWxH) - 15.9x3.1x3.2 m;
• Unit weight - 77 100 kg.

HOFIM™ technology

Gas Export, Flash Gas, Subsea,

Gas Gathering, Gas Processing,

Wet Gas, Wellhead Gas

CnHm Processes, Helium, Nitrogen

– Gas compression up to 18 MW

– Outlet pressure up to 300 bar

– Suction fl ow rates up to

 30,000 m3/h

– HOFIM™ – hermetically sealed

 compact compressors with inte-

 grated high-speed electrical motor

 and active magnetic bearings

Gas Storage, Gas Transport,

Liquefi ed Natural Gas

Solar Centaur 40

Solar Centaur 40 is a low-power gas turbine unit. The model was developed on the basis of the Saturn series.

The Centaur 40 model has a durable and reliable design, which was developed on the basis of technologies proven by numerous tests. Due to this, some of the most critical units of the installation, such as the combustion chamber, turbine, thrust bearings, have an extended service interval. This model is used both for generating electricity and for transporting resources in the oil and gas sector. Accordingly, there are both single-shaft and twin-shaft versions of the turbine. Single-shaft designs have higher resistance to dynamic loads.

Solar Centaur 40 is equipped with a SoLoNOx combustion chamber. It can operate on 2 types of fuel: liquid and natural gas. Due to the organization of the combustion process at lower temperatures, the emission of harmful nitrogen oxide emissions in the exhaust gases does not exceed 25 ppm. The temperature at the turbine outlet is 505°C.

Thanks to the use of modern solutions and materials in the development of the gas turbine flow path, the service interval is 30,000 hours, which allows to significantly reduce service costs, avoid long downtimes, and, as a consequence, underproduction of electrical energy.

Main technical characteristics of the Solar Centaur 40 model

• Rated power: 3.52 MW;
• Efficiency: 27.9%;
• Voltage: 13.8 kV;
• Current frequency: 50 Hz;
• NOx emission: ≤25 ppm;
• Weight and size characteristics:
• length 8.81 m;
• width 2.6 m;
• height 2.6 m;
• weight 26 t.

The main area of ​​application is electricity generation.

SOLAR MARS 100

SOLAR MARS 100– industrial two-shaft gas turbine unit.

It is a logical continuation of the GTUSOLAR MARS 90 with increased power and increased efficiency up to 32.4%.

• 15-stage axialcompressor;
• low-emission ringcombustion chamberSoLoNOx;
• two-stage high-pressure turbine;
• two-stage low-pressure turbine.

SOLAR MARS 100GTU are installed in a casing to reduce noise levels.

Technical specifications:

• Type of fuel used - natural gas;
• Electric power - 11.19 MW;
• Voltage up to 13.8 kV, current frequency - 50 Hz;
• Overall dimensions (LxWxH): 4.51 m; 2.8 m; 3.63 m;
• Compressor compression ratio: 17.4;
• NEMA class F generator;
• Turbotronic control system;
• Exhaust gas temperature – 475 °C;
• Weight – 73 t.

SGT-400

The Siemens SGT-400 industrial gas turbine combines 25 years of design experience and solutions from the SGT 100 and SGT 300 models, as well as the latest combustion technologies. As a result, the SGT-400 provides reliable power generation for a wide range of applications. In industry, it is used both for generating electricity and for mechanical drive.

The GTU is equipped with acombustion chamberwith dry nitrogen oxide suppression (DLE), which allows operation on both gaseous and liquid fuels with ultra-low emissions of harmful substances.

In addition to the above, the undeniable advantage of the SGT-400 is its high efficiency - 34.8%. Such a high value is achieved by optimal combustion of fuel in the combustion chamber and the outlet temperature of 1256°C, as well as a high compression ratio in the compressor of 16.7. When using a gas turbine as a mechanical drive, the efficiency increases to 36%.

Gas turbine SOLAR Taurus 60

The gas turbineSOLAR Taurus 60 is a mobile autonomous power module. Natural gas is used as the main type of fuel burned.

The GTUSOLAR Taurus 60 is installed in a casing to reduce noise levels. The unit is also equipped with an additional compartment where the GTU control panel is located.

Technical specifications:

• Type of fuel used - natural gas;
• Electric power - 4.7 MW;
• Voltage 10.5 kV, current frequency - 50 Hz;
• Overall dimensions (LxWxH): 14.5 m, 6.5 m, 8.2 m;
• Weight - 54 t.

GTUSOLAR Taurus 60is equipped with a low-emissioncombustion chamber (CC)SoLoNOx. The burner device is combined. Two types of fuel can be used in operation. NOx emission is no more than 25 ppm.

For reliable, low-emission, economical and environmentally friendly operation of the GTU, it is necessary to comply with the gas distribution parameters, namely: flow rate of 0.536 m3 / s and pressure of 1.73 MPa. Strict requirements are also present for the composition: the presence of liquid hydrocarbons, water, sulfur components and other contaminants is prohibited. Fuel must comply with the declared standards SOLAR TURBINES according to the specification.

Solar Taurus 70

Solar Taurus 70 belongs to the family of industrial gas turbine units with a modular design.

Taurus 70 is available in two modifications:

• Single-shaft design with constant speed. Used to generate electricity (generator unit).
• Two-shaft design with adjustable speed. It is used in mechanical drive units.

The Solar Taurus 70 gas turbine is an enlarged copy of its predecessorSolar Taurus 60 gas turbine and has a 38% higher capacity, which is achieved by installing 2 more stagesof the compressor.

The first Solar Taurus 70 gas turbines were launched in 1995.

Technical parameters of the Taurus turbogenerator unit 70

• Power (electric) – 7 965 MW;
• Efficiency (electric) – 33.8%;
• Generator voltage – 3.3…13.8 kV;
• Specific fuel heat consumption – 10 505 kJ/kWh;
• Exhaust consumption – 96 775 kg/h;
• Exhaust temperature – 510 ˚С;
• Dimensions (LxWxH) – 11.3x2.8x2.8 m;
• Unit weight – 56 885 kg.